LINE Pack manufacturing facility in Dammam
Production Process

From artwork to arrival.
Precision at every stage.

Artwork Preparations, Color Separation, and mockups. High quality printing with premium finishing effects. Inspection for color, structure and finish. Timely distribution to local and international clients.

Section 1

Production Process

Eight connected stages — from artwork preparation through delivery — with production photography placed beside each step.

08 Connected stages
Artwork Preparations, Color Separation, and mockups.
01 Artwork
PRE-PRESS

Artwork Preparations, Color Separation, and mockups.

The pre-press department is equipped with Apple iMac computers, industry-leading design software, specialized packaging design tools, and an Aristo sample maker for prototypes and mockups.

Plate exposure and preparation for printing.
02 Plate
CTP SYSTEM

Plate exposure and preparation for printing.

The facility includes two high-performance CTP machines with diamond stylus imaging heads supplied by Fujifilm Luxel. These machines support plate precision and consistency before printing.

High quality printing with premium finishing effects.
03 Print
PRINTING

High quality printing with premium finishing effects.

The printing department uses advanced machines including the Heidelberg XL106 and KBA RA106 7-color press with inline Cold Foil capability. These machines support color accuracy, detail, consistent print quality, luxury packaging, and high-volume production.

Die Cutting, embossing, blanking and hot foil.
04 Finish
FINISHING / DIE-CUTTING

Die Cutting, embossing, blanking and hot foil.

The facility has 7 fully automatic die-cutting machines, including BOBST, Eterna ECUT 106, and MK Promatrix 106. Capabilities include stripping, embossing, blanking, and complex packaging design execution.

Carton forming with strong, clean seals.
05 Form
FOLDING & GLUING

Carton forming with strong, clean seals.

The finishing line includes 3 BOBST Folder Gluers and 1 ACME Folder Gluer. These machines can produce folding cartons such as crush lock, four-corner cartons, six-corner cartons, French fries cartons, and more.

Inspection for color, structure and finish.
06 Check
QUALITY CHECK

Inspection for color, structure and finish.

Every product goes through inspection to verify color accuracy, structural integrity, and overall quality. Adhering to FSC, BRC, and ISO certifications.

Organized storage to protect finished products.
07 Store
WAREHOUSE

Organized storage to protect finished products.

Finished products are stored in organized warehouses designed to maintain product integrity and prepare them for timely distribution.

Timely distribution to local and international clients.
08 Delivery
DELIVERY

Timely distribution to local and international clients.

LINE Pack has an efficient supply chain system for local and international delivery, aiming to deliver packaging on time and in pristine condition.

Section 2

Production Flow by Carton Type

The production sequence for Flat Supply Carton, Folding Carton, and Flute Carton.

01

Flat Supply Carton

PrePress → CTP → Printing → Die Cutting Back Half Cut → Die Cutting Front → Inspection → Packing → Delivery to FG
02

Folding Carton

PrePress → CTP → Printing → Die Cutting Back Half Cut → Die Cutting Front → Inspection → Folding & Gluing → Packing → Delivery to FG
03

Flute Carton

PrePress → CTP → Printing → Flute Lamination → Die Cutting → Inspection → Folding & Gluing → Packing → Delivery to FG
RESPONSIBILITY

Quality with a lighter footprint.

Sustainability ↗